Real- Time OEE monitoring System
Wi-Fi OEE & ANDON Monitoring to Become Industry 4.0 Ready
Plug. Play. Scale
A Retrofit Solution Built For Growth
A real-time MES Solution for factory machines’ visual updates and instant alerts to make smarter production decisions.
Powering the Future of Intelligent Factories
Transform Your Factory with Opus One
Plug. Play. Scale
A Retrofit Solution Built For Growth
Unlock the full potential of your manufacturing operations. Embrace Industry 4.0 technologies for smarter, more efficient production workflows.
Powering the Future of Intelligent Factories
Production & ANDON LED Display
Plug. Play. Scale
A Retrofit Solution Built For Growth
A live production display enhances shopfloor visibility and transparency while driving healthy competition through real-time production monitoring.
Trusted by leading manufacturing teams across industries
How It Works
Simple setup. Real-time insights.
Opus One connects directly to your factory floor to give you live visibility into machines, production, and performance—without disrupting existing systems.
1
Connect
Connect Opus One to your machines and production lines—no disruption to existing systems.
2
Measure
Automatically capture Availability, Performance, and Quality data in real time.
3
Improve
Identify losses, track OEE trends, and take action to improve productivity.
How it works
Simple setup. Real-time insights.
Opus One connects with your machines to fetch real-time data about machine status, performance, and production to provide live visibility without operational interruptions..
1. Connect
Connect Opus One Hardware & Sensors to your machines and production lines
2. Measure
Capture machine data from installed sensors to measure Availability, Performance, and Productivity in real time.
3. Improve
Identify downtime, track OEE trends, and energy consumption & take action to improve productivity.
See OpusOne in Action
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Smarter workflows.
30% Reduced Downtime
30% Improved Productivity
Better Labor Utilization
White-Label Delivery
Smarter workflows.
30% Reduced Downtime
30% Improved Productivity
Better Labor Utilization
Consistent Quality
Smarter workflows.
30% Reduced Downtime
30% Improved Productivity
Better Labor Utilization
White-Label Delivery
Smarter workflows.
30% Reduced Downtime
30% Improved Productivity
Better Labor Utilization
White-Label Delivery
Smarter workflows.
30% Reduced Downtime
30% Improved Productivity
Better Labor Utilization
Consistent Quality
Smarter workflows.
30% Reduced Downtime
30% Improved Productivity
Better Labor Utilization
White-Label Delivery
Our features
One Connected System for Complete Production Visibility
Opus One combines machine data, operator inputs, and real-time alerts into a single OEE platform — giving teams instant clarity and control on the factory floor.
Part Rejection Monitoring With Reasons
Monitors and logs rejected parts along with rejection causes for quality analysis.
Learn more →
PLC Integration
Seamless connection with PLC systems for automated data exchange and control.
Learn more →Our Hardware
Smart IoT Device That Transforms Factories
An intelligent IoT device designed for real-time monitoring and predictive maintenance.
Helping factories improve efficiency, reliability, and operational visibility.
Opus One Edge Device
Captures and processes the data from the machines in real-time – a foundation for live OEE monitoring
- Digital I / O
- RS485 Input
- RF ID Reader
- QR Code Scanner
- Wi-Fi Communication
Opus One ANDON Board
The ANDON Board indicates live status of machine & production along with the downtime, quality, or shift information using visual signals on shopfloor.
- RS485 port for PLC & energy meters
- Digital inputs & outputs
- Machine interlocking output
Industrial LED Displays
Increase Real-time visibility of the production, OEE, and more with displays for shopfloor workers, plant heads, plant managers, and more
- Rugged modular display
- IP65 industrial enclosure
Opus One Poka Yoke Device
Poka Yoke device for error and defect detection in the processed material. Get real time detection for better Quality Check.
- IP65 industrial enclosure
- In-built RFID & QR scanning
Latest Client Insights
Teams gain 10X improvement in decision speed
with 15–25% productivity growth ROI within 3 months.
+25%
Productivity Improvement
+40%
Downtime Reduction
+70%
Improved OEE
24×7
Live Production Monitoring
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Industrial Hardware
Reliable hardware. Industrial-grade performance.
Engineered to withstand real manufacturing environments, our hardware captures accurate data directly from machines and operators without disruption.
Automobile & Auto Components
Engineering & Industrial Manufacturing
Textile & Fabric Processing
Pump Manufacturing
Motor & Electrical Equipment
Cloud Software
Stable communication. Seamless data flow.
Stay connected across your factory with flexible industrial connectivity options designed for continuous operation.
Web-based OEE Dashboard (24/7)
Role-based Access Control
Reports, Trends & Loss Analysis
API Integration with ERP/MES
Multi-device Responsive Access
Value & ROI
Measurable Gains.
Rapid Payback.
Real results that impact your bottom line within months, not years
5-20%
Productivity Gains
Optimized workflows and better resource utilization
Better
On-Time Delivery
Meet customer commitments consistently
Production
Smarter Production Outcomes
Consistent performance with fewer delays.
Lower
Scrap & Rework
Early defect detection reduces waste
10-30%
Reduced Downtime
Faster response to issues means less production loss
Quick ROI
3–9 Month ROI
Lower downtime. Faster returns.
Installation & Setup – Data Collection Analysis – Decision Making
Implementation of Decision
making & Improvement
observations
ROI Realization
Testimonials
Teams love the results they
get with Opus One
Real results that impact your bottom line
within months, not years
Tufropes Private Limited
— Operations Team
Nisshinbo Mechatronics
— Production Head
Legrand Group
— Assistant Manager
Jaynix Engineering Pvt. Ltd.
— Production Team
Indo AutoTach Ltd
– Production Team
Join manufacturing teams already improving efficiency with Opus One.
insights blog
Latest from Our Blog
Real results that impact your bottom line
within months, not years
Why Real-Time Visibility Is the New Competitive
Manufacturing floors generate massive amounts of data every day. Yet in many factories, decisions are still made using delayed reports…
Read Story
Why Factory Visibility Is the Foundation of Smarter Manufacturing
Factory visibility provides real-time insights into machines, processes, and performance, enabling manufacturers to make faster, smarter, and data-driven decisions.
Read Story
ANDON Alerts to Faster Decisions: Modern Factory Communication
ANDON alerts enable instant communication on the shop floor, helping teams respond faster and make informed decisions in real time.
Read StoryExplore All Insights
View All BlogsRequest a demo
Ready to simplify your factory operations?
Manufacturing teams rely on real-time visibility to stay in control.
Trusted by growing teams worldwide
faq
Got questions? We’ve got
answers
Real results that impact your bottom line
within months, not years
What industries can benefit from Opus One?
OpusOne caters to a wide range of industries including automotive, aerospace, consumer goods, and pharmaceuticals, enhancing their manufacturing processes with digital solutions.
How does Opus One improve productivity?
By integrating automation and real-time data analytics, OpusOne helps identify bottlenecks, optimize processes, and increase overall operational efficiency.
What is the timeline for implementation?
The implementation timeline varies based on the complexity of your existing systems, but our team ensures a smooth and efficient transition.
Is Opus One scalable for future growth?
Absolutely! OpusOne is designed to scale with your business needs, adapting to new technologies and processes as you grow.
Is Opus One scalable for future growth?
Absolutely! Opus One is designed to scale with your business needs, adapting to new technologies and processes as you grow.
Still have questions?
Get Started Today
Ready to Transform Your Factory?
Take the first step towards digitization. Join us on the path to smarter manufacturing today!
Trusted by Leading Manufacturing Teams
