Real-Time Manufacturing Intelligence
Energy Monitoring Software for Manufacturers
Opus One Energy Monitoring continuously tracks energy consumption at the machine level in real time, automatically capturing power usage during production, idle time, and downtime.
Accurate Energy Measurement
Improves OEE
Boosts throughput
Identifies efficiency losses
Improves OEE
Boosts throughput
>70%
OEE Improvement
+40%
Downtime Reduction
Real-Time
Data Updates
24×7
Monitoring
Real Business Impact
Impact on Key Metrics
Opus One transforms energy utilization of a machine to understand the wear & tear and possible maintenance position of the machine — giving leaders the insight needed to maintain or replace the machine before any major breakdown.
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Real-Time Energy Consumption Tracking
Monitor electricity, compressed air, water, gas, and other utilities across machines and production lines in real time.
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Machine-Level Energy Visibility
Track energy usage for individual machines and processes to identify high-consumption equipment.
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Energy Loss & Waste Detection
Automatically detect abnormal energy consumption patterns and leaks to reduce wastage and improve efficiency.
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Production-Linked Energy Analytics
Correlate energy usage with production output to measure energy per unit and optimize operational efficiency.
Trusted by leading manufacturing teams across industries
Opus One turns OEE from a reporting metric into a performance lever — driving higher throughput
and measurable financial returns.
Smart OEE Insights
Turn Shop-Floor Data
into Real Results
OEE Monitoring for Plant Heads: Problem → Impact → Solution
No machine-level visibility into energy consumption
Impact: High-energy machines and inefficiencies remain hidden, driving unnecessary cost
Opus One Solution: -Real-time, machine-wise energy monitoring across the shop floor
Energy treated as a fixed overhead
Impact: Limited ability to control or reduce energy spend
Opus One Solution: Granular energy data that enables targeted energy optimization
Inability to link energy usage to production output
Impact: True cost per part and per process remains unknown
Opus One Solution: Correlation of energy consumption with production quantity and runtime
Excess energy consumption during idle and downtime
Impact: Paying for energy that adds no production value
Opus One Solution: Identification of energy waste during idle time, stops, and changeovers
Delayed or reactive energy reporting
Impact: Missed opportunities to correct abnormal consumption
Opus One Solution: Live dashboards and alerts for real-time energy visibility
No accountability for energy efficiency
Impact: Energy performance varies by shift or machine with no ownership
Opus One Solution: Standardized energy KPIs by machine, shift, and operator
Difficulty supporting sustainability and ESG initiatives
Impact: Inability to measure, report, or reduce emissions accurately
Opus One Solution: Reliable machine-level energy data for sustainability reporting
Rising energy costs without clear root cause
Impact: Margin erosion and unpredictable operating expenses
Opus One Solution: Data-driven insights to identify drivers and justify improvement actions
Software Solutions
Built for Operational
Leadership
Run operations with confidence, clarity, and control — every shift, every day
Real-Time Production Tracking
Plan targets, track actual output, and monitor production progress in real time across machines and shifts — not after the shift ends.
KEY FEATURES
Shift & Team Performance Monitoring
Plan production schedules and monitor real-time progress against targets
KEY FEATURES
Downtime & Loss Analysis
Describe yPlan production schedules and monitor real-time progress against targetsour module here…
KEY FEATURES
OEE & Utilization Visibility
Plan production schedules and monitor real-time progress against targets
KEY FEATURES
Alerts & Exception Handling
Plan production schedules and monitor real-time progress against targets
KEY FEATURES
Centralized Dashboards
Plan production schedules and monitor real-time progress against targets
KEY FEATURES
Universal Compatibility
Compatible with Industrial Machines
Opus One software adapts to diverse factory floors, delivering consistent real-time insights across legacy and modern production systems.
- CNC Machines
- VMC / VFC Machines
- Press Machines
- Injection Moulding Machines
- Industrial Robots
- Looms & Textile Equipment
- Assembly Lines
- Packaging Machines
Designed for accuracy, uptime, and operational trust.
Purpose-built for demanding factory environments with enterprise-grade components and seamless connectivity options.
Dashboard
Software Features
- Real-time monitoring
- Live machine status
- OEE analytics
- Shift-wise tracking
- Alert and notification system
- Historical data analysis
QR Code
Featertertures
- IP54 rated enclosure
- Tool-free mounting
Wi-Fi
Industrial Features
- Industrial-grade durability
- IP54 rated enclosure
- Anti-glare display
- Wide operating temperature
Display
Industrial Features
Display
Industrial Features
Display
Industrial Features
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Industrial Features
Display
Industrial Features
Easy Setup
Fast Deployment. Real-Time Visibility.
Opus One goes live quickly with minimal setup and delivers real-time production insights across your operations.
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Connect Data Sources
Securely connect machine data, production inputs, or existing systems to Opus One.
- No manual reporting
- Intuitive setup wizard
- Role-based access control
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Configure Shifts & Targets
Set up shifts, production targets, downtime reasons, and KPIs through an intuitive setup flow.
- Web-based dashboards
- Mobile-responsive design
- Secure cloud infrastructure
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Activate Live Dashboards
Live dashboards go online instantly with real-time production visibility.
- Automatic data sync
- Multi-plant scalability
- Real-time alerts
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Start Real-Time Monitoring
Track output, downtime, OEE, and performance across machines, shifts, and teams — 24/7.
- Web-based portal access
- Instant performance visibility
- Real-time alerts
Need Help with Installation?
Our technical team provides remote or on-site installation support to ensure your system is up and running smoothly.
Value & ROI
Measurable Gains.
Rapid Payback.
Real results that impact your bottom line within months, not years
5-20%
Productivity Gains
Optimized workflows and better resource utilization
Better
On-Time Delivery
Meet customer commitments consistently
Production
Smarter Production Outcomes
Consistent performance with fewer delays.
Lower
Scrap & Rework
Early defect detection reduces waste
10-30%
Reduced Downtime
Faster response to issues means less production loss
Quick ROI
3–9 Month ROI
Lower downtime. Faster returns.
Installation & Setup – Data Collection Analysis – Decision Making
Implementation of Decision
making & Improvement
observations
ROI Realization
Sample Reports
Data-Driven Insights at Your Fingertips
Generate comprehensive reports automatically. From daily OEE summaries to detailed
downtime analysis, get the data you need to drive continuous improvement.
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Sample Report
Machine: RACB14
Request a demo
Ready to simplify your factory operations?
Manufacturing teams rely on real-time visibility to stay in control.
Trusted by growing teams worldwide
faq
Got questions? We’ve got
answers
Real results that impact your bottom line
within months, not years
What industries can benefit from OpusOne?
OpusOne caters to a wide range of industries including automotive, aerospace, consumer goods, and pharmaceuticals, enhancing their manufacturing processes with digital solutions.
How does OpusOne improve productivity?
By integrating automation and real-time data analytics, OpusOne helps identify bottlenecks, optimize processes, and increase overall operational efficiency.
What is the timeline for implementation?
The implementation timeline varies based on the complexity of your existing systems, but our team ensures a smooth and efficient transition.
Is OpusOne scalable for future growth?
Absolutely! OpusOne is designed to scale with your business needs, adapting to new technologies and processes as you grow.
Is OpusOne scalable for future growth?
Absolutely! OpusOne is designed to scale with your business needs, adapting to new technologies and processes as you grow.
Still have questions?
