Real-Time Manufacturing Intelligence
Downtime Tracking Software for Manufacturers
Opus One Downtime Tracking continuously captures machine activity as it happens, automatically recording downtime, changeovers, and idle periods with complete accuracy.
Identifies efficiency losses
Improves OEE
Boosts throughput
Identifies efficiency losses
Improves OEE
Boosts throughput
>70%
OEE Improvement
+40%
Downtime Reduction
Real-Time
Data Updates
24×7
Monitoring
Real Business Impact
Impact on Key Metrics
Opus One transforms downtime from an unknown cost into a controllable performance lever — giving leaders the insight needed to run operations with confidence.
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Always-On Machine Monitoring
Automatically detect and record downtime events without manual input.
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Immediate Cause Analysis
Identify the true reasons behind stoppages to drive effective corrective action.
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Live Performance Metrics
Track availability, production output, quality, and OEE in real time.
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Reliable, Standardized Data
Eliminate inconsistent reporting with a single, trusted source of downtime information.
Trusted by leading manufacturing teams across industries
Opus One turns OEE from a reporting metric into a performance lever — driving higher throughput
and measurable financial returns.
Smart OEE Insights
Turn Shop-Floor Data
into Real Results
OEE Monitoring for Plant Heads: Problem → Impact → Solution
Downtime is poorly measured or not captured at all
Impact: Lost production time goes unrecognized, reducing throughput and inflating unit costs
Opus One Solution: Automatic, real-time capture of every downtime, setup, and idle event
Unclear root causes of machine stoppages
Impact: Improvement efforts lack focus, delaying performance gains
Opus One Solution: Accurate, time-stamped downtime data with clear cause identification
Downtime data is delayed or incomplete
Impact: Missed opportunities to recover production during the shift
Opus One Solution: Live visibility into downtime events as they occur
Hidden idle time and micro-stoppages
Impact: Limited accountability and unreliable performance comparisons
Opus One Solution: Standardized downtime tracking across machines, shifts, and teams
Manual logs and paper-based reporting
Impact: Errors, wasted management time, and unreliable data
Opus One Solution: Fully automated data collection with no manual inputs required
Limited insight into OEE and asset utilization
Impact: Underutilized equipment and poor capital efficiency
Opus One Solution: Real-time availability, performance, quality, and OEE tracking
Inability to quantify the cost of downtime
Impact: Poor investment and maintenance decisions
Opus One Solution: Accurate downtime analytics that link losses to operational and financial impact
Software Solutions
Built for Operational
Leadership
Run operations with confidence, clarity, and control — every shift, every day
Real-Time Production Tracking
Plan targets, track actual output, and monitor production progress in real time across machines and shifts — not after the shift ends.
KEY FEATURES
Shift & Team Performance Monitoring
Plan production schedules and monitor real-time progress against targets
KEY FEATURES
Downtime & Loss Analysis
Describe yPlan production schedules and monitor real-time progress against targetsour module here…
KEY FEATURES
OEE & Utilization Visibility
Plan production schedules and monitor real-time progress against targets
KEY FEATURES
Alerts & Exception Handling
Plan production schedules and monitor real-time progress against targets
KEY FEATURES
Centralized Dashboards
Plan production schedules and monitor real-time progress against targets
KEY FEATURES
Universal Compatibility
Built for Operational Leadership
Opus One software adapts to diverse factory floors, delivering consistent real-time insights across legacy and modern production systems.
- CNC Machines
- VMC / VFC Machines
- Press Machines
- Injection Moulding Machines
- Industrial Robots
- Looms & Textile Equipment
- Assembly Lines
- Packaging Machines
Designed for accuracy, uptime, and operational trust.
Purpose-built for demanding factory environments with enterprise-grade components and seamless connectivity options.
Dashboard
Software Features
- Real-time monitoring
- Live machine status
- OEE analytics
- Shift-wise tracking
- Alert and notification system
- Historical data analysis
QR Code
Featertertures
- IP54 rated enclosure
- Tool-free mounting
Wi-Fi
Industrial Features
- Industrial-grade durability
- IP54 rated enclosure
- Anti-glare display
- Wide operating temperature
Display
Industrial Features
Display
Industrial Features
Display
Industrial Features
Display
Industrial Features
Display
Industrial Features
Easy Setup
Fast Deployment. Real-Time Visibility.
Opus One goes live quickly with minimal setup and delivers real-time production insights across your operations.
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Connect Data Sources
Securely connect machine data, production inputs, or existing systems to Opus One.
- No manual reporting
- Intuitive setup wizard
- Role-based access control
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Configure Shifts & Targets
Set up shifts, production targets, downtime reasons, and KPIs through an intuitive setup flow.
- Web-based dashboards
- Mobile-responsive design
- Secure cloud infrastructure
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Activate Live Dashboards
Live dashboards go online instantly with real-time production visibility.
- Automatic data sync
- Multi-plant scalability
- Real-time alerts
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Start Real-Time Monitoring
Track output, downtime, OEE, and performance across machines, shifts, and teams — 24/7.
- Web-based portal access
- Instant performance visibility
- Real-time alerts
Need Help with Installation?
Our technical team provides remote or on-site installation support to ensure your system is up and running smoothly.
Value & ROI
Measurable Gains.
Rapid Payback.
Real results that impact your bottom line within months, not years
5-20%
Productivity Gains
Optimized workflows and better resource utilization
Better
On-Time Delivery
Meet customer commitments consistently
Production
Smarter Production Outcomes
Consistent performance with fewer delays.
Lower
Scrap & Rework
Early defect detection reduces waste
10-30%
Reduced Downtime
Faster response to issues means less production loss
Quick ROI
3–9 Month ROI
Lower downtime. Faster returns.
Installation & Setup – Data Collection Analysis – Decision Making
Implementation of Decision
making & Improvement
observations
ROI Realization
Sample Reports
Data-Driven Insights at Your Fingertips
Generate comprehensive reports automatically. From daily OEE summaries to detailed
downtime analysis, get the data you need to drive continuous improvement.
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Sample Report
Machine: RACB14
Request a demo
Ready to simplify your factory operations?
Manufacturing teams rely on real-time visibility to stay in control.
Trusted by growing teams worldwide
faq
Got questions? We’ve got
answers
Real results that impact your bottom line
within months, not years
What industries can benefit from OpusOne?
OpusOne caters to a wide range of industries including automotive, aerospace, consumer goods, and pharmaceuticals, enhancing their manufacturing processes with digital solutions.
How does OpusOne improve productivity?
By integrating automation and real-time data analytics, OpusOne helps identify bottlenecks, optimize processes, and increase overall operational efficiency.
What is the timeline for implementation?
The implementation timeline varies based on the complexity of your existing systems, but our team ensures a smooth and efficient transition.
Is OpusOne scalable for future growth?
Absolutely! OpusOne is designed to scale with your business needs, adapting to new technologies and processes as you grow.
Is OpusOne scalable for future growth?
Absolutely! OpusOne is designed to scale with your business needs, adapting to new technologies and processes as you grow.
Still have questions?
