10–25%
Increased Machine Utilization
30%
Reduced Downtime
3
Month ROI
100%
Live Visibility
Challenges faced in operating CNC Machine
Key CNC Shopfloor Challenges
in Indian Manufacturing
Despite high capital investment in CNC equipment, many plants struggle with:
Lack of real-time CNC machine monitoring
Plan production schedules and monitor real-time progress against targets
KEY FEATURES
Manual shift reports and Excel-based production tracking
Manual & Automatic Triggering. Operators or systems can raise Andon calls instantly.
KEY FEATURES
Inaccurate OEE measurement
Measure. Monitor. Maximize Workforce Performance. Automatically capture operator logins, machine usage, shift data, and efficiency metrics to improve productivity, accountability, and workforce optimization across the shop floor.
KEY FEATURES
Hidden micro-stoppages reducing productivity
End-to-End Traceability from First Operation to Final Product. QR-enabled traceability that records every operation and creates a digital birth certificate for each product.
KEY FEATURES
Untracked machine idle time
Detect, Track, and Reduce Quality Rejections in Real Time. Monitor quality rejections in real time and identify root causes
at the source.
KEY FEATURES
Delayed breakdown identification
Link Energy Usage Directly to Production Output. Compare machine energy consumption with production data to
optimize cost per unit.
KEY FEATURES
No centralized dashboard for multi-machine operations
Describe your module here…
KEY FEATURES
Data That Speaks!
CNC Machine Data Acquisition
Opus One supports multiple industrial communication protocols to ensure seamless CNC integration
Production Metrics
Production data captures from the CNC machine
- Cycle time (actual vs standard)
- Part count (OK / Rejected)
- Program number monitoring
- Batch & order mapping
- Production target vs achievement
Machine Parameters
Machine operating parameters important for OEE calculation
- Spindle speed (RPM)
- Feed rate
- Axis load
- Spindle load
- Tool life monitoring
Helps with the custom calculation formula
Machine Status & Events
Machine status indication for operators
- Run / Idle / Setup / Stop
- Alarm code extraction
- Breakdown duration
- Minor stoppage tracking
- Changeover time
All data recorded in timeline.
How does plant heads look at the data?
CNC Machine Integration Capabilities
Secure, Scalable & Protocol-Driven CNC Integration
Legacy CNC Retrofit Solutions
KEY FEATURES
Multi-Machine & Multi-Plant Scalability
Describe your module here…
KEY FEATURES
Software Solutions
Powerful Software for CNC
Machine Monitoring
Cloud-based software suite that transforms raw machine data into
actionable insights for better decision-making.
Production Monitoring Software
Real-time production tracking for CNC operations
- Shift-wise production
- Operator productivity
- Target vs actual production comparison
- Capacity analysis
- Machine utilization
Achieve up to 25% improvement in production output through real-time visibility.
Breakdown Analytics
Identify recurring breakdown patterns and loss contributors.
- Planned vs Unplanned downtime segregation
- Minor stoppage (<5 min) tracking
- Automatic downtime detection
- Operator-linked downtime mapping
- Machine-wise downtime comparison
- Cumulative loss hours tracking
OEE Monitoring
Automatic calculation of:
- Availability
- Performance
- Quality
Drill-down capability from plant → line → machine → shift → operator
ANDON Alert
Visual alert system with multi-color tower lights and audio signals for instant notifications.
- Automatic Machine Detection
- Compact Industrial Design
- Real-Time Data Transmission
CNC Monitoring Products
Advanced MES Integration
for CNC Machines
Purpose-built monitoring hardware designed to integrate seamlessly with
all types of CNC machines, from lathes to 5-axis machining centers.
Automotive Industry
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Aerospace Machining
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Precision Engineering
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Tool & Die Shops
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Industrial Equipment Manufacturing
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Heavy Engineering Plants
Learn more →Simple Setup
How Opus One Works with Your CNC Machines
From installation to insights in under an hour. Our retrofit-friendly solution integrates with any CNC machine brand or model.
Connect Hardware
Install the OEE display unit on your CNC machine. Connect to machine signals using our plug-and-play I/O cables. No machine modifications required.
Wireless Data Capture
Opus One OEE devices are installed on CNC machines and critical production equipment across Hero MotoCorp’s manufacturing lines using a non-intrusive retrofit approach.
Cloud Processing
Opus One OEE devices are installed on CNC machines and critical production equipment across Hero MotoCorp’s manufacturing lines using a non-intrusive retrofit approach.
Actionable Insights
Opus One OEE devices are installed on CNC machines and critical production equipment across Hero MotoCorp’s manufacturing lines using a non-intrusive retrofit approach.
