Manufacturing Display Systems
Real-Time Visual Intelligence for Smart Manufacturing
Display Hardware by Opus One converts MES data into real-time visual intelligence across the entire manufacturing facility. From plant head offices to shopfloor production lines, these display systems present live dashboards for production performance, OEE monitoring, ANDON alerts, downtime tracking, and quality metrics. Critical production KPIs instantly visible, display hardware strengthens visual management and data-driven decision-making in smart manufacturing environments.
Instant Machine Breakdown Visibility
Faster Response
Reduced Downtime
Real-Time Visibility
Faster Response
Higher Productivity
16,000
Offline Storage capacity
60/minute
Capture Signals
Multi-colour
Tower Light
24×7
Live Production Monitoring
Why Displays are Important?
Industry 4.0 Smart Factory Impact
Display Hardware helps organizations achieve greater operational transparency and manufacturing efficiency.
Capabilities
Core Capabilities of Display Hardware
These displays bridge the gap between data collection and shopfloor employees for actionable insights.
Auto-Refresh Real-Time Dashboards
Display screens automatically synchronize with the Opus One MES system to ensure live data visibility.
- Continuous real-time data synchronization
- Automatic dashboard refresh
- Live KPI visualization
- Accurate shift-wise performance reporting
Ensuring correct information instantly
Role-Based Display Views
Different dashboards are designed for different levels of the organization.
- Plant Heads – Strategic manufacturing KPIs
- Supervisors – Line and department performance monitoring
- Operators – Machine-level production metrics
This ensures the right data reaches the right stakeholders.
Centralized Remote Display Management
All display screens can be managed directly from the Opus One MES platform.
- Remote dashboard configuration
- Content and layout updates
- Template-based dashboard customization
- Multi-screen management
This eliminates the need for manual configuration at each display location.
Multi-Plant Manufacturing Visibility
Display hardware supports centralized monitoring for organizations operating multiple manufacturing facilities.
- Cross-plant performance comparison
- Standardized dashboard templates
- Centralized manufacturing monitoring
- Integration with a unified Industry 4.0 MES ecosystem
Colour-coded machine status tiles allow teams to instantly identify production issues across departments.
Universal Compatibility
Built for Every Machine,
Ready for Every Industry
Our Wi-Fi OEE Monitoring System seamlessly integrates with virtually any manufacturing equipment. From legacy machines to modern industrial robots, OpusOne adapts to your factory floor.
- CNC Machines
- VMC / VFC Machines
- Press Machines
- Injection Moulding Machines
- Industrial Robots
- Looms & Textile Equipment
- Assembly Lines
- Packaging Machines
Types of Manufacturing Display Hardware
Purpose-built for demanding factory environments with enterprise-grade components and seamless connectivity options.
Management Displays
Industrial Features
- Plant-level OEE
- Production vs Target
- Shift Performance Summary
- Downtime Overview
- Rejection Trends
- ANDON Escalation Status
Industrial LED Display Boards
Industrial Features
- Overall Production vs Target
- Line-wise OEE
- Availability / Performance / Quality
- Active ANDON Alerts
- Downtime Reason Codes
- Rejection Count
Machine/Line LED Displays
Industrial Features
- Machine OEE
- Live Production Count
- Target Achievement Percentage
- Downtime Status
- Active ANDON Calls
- Rejection Count
Easy Installation
Plug. Play. Scale.
Real results that impact your bottom line within months, not years
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Unbox & Mount
Secure the OpusOne device near your machine using the included mounting bracket. No special tools required.
- Wall or panel mount options
- VESA compatible bracket
- Adjustable viewing angle
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Connect to Wi-Fi
Power on the device and connect to your factory Wi-Fi network through the intuitive setup wizard.
- Simple on-screen setup
- WPA2/WPA3 security
- Automatic reconnection
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Configure I/O
Connect sensor wires from your machine to the digital I/O terminals for automatic production counting.
- 3 digital inputs available
- 3 digital outputs available
- RS485 for PLC integration
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Start Monitoring
Access your real-time dashboard from any device. Your factory data is now visible 24/7.
- Web-based portal access
- Mobile responsive design
- Instant data visibility
System Requirements
Power Supply
12-24V DC, 2A min
Wi-Fi Network
2.4GHz or 5GHz
Signal Source
24VDC sensor output
Mounting Space
200 x 150 x 50 mm
Need Help with Installation?
Our technical team provides remote or on-site installation support to ensure your system is up and running smoothly.
Value & ROI
Measurable Gains.
Rapid Payback.
Real results that impact your bottom line within months, not years
5-20%
Productivity Gains
Optimized workflows and better resource utilization
Better
On-Time Delivery
Meet customer commitments consistently
Production
Smarter Production Outcomes
Consistent performance with fewer delays.
Lower
Scrap & Rework
Early defect detection reduces waste
10-30%
Reduced Downtime
Faster response to issues means less production loss
Quick ROI
3–9 Month ROI
Lower downtime. Faster returns.
Installation & Setup – Data Collection Analysis – Decision Making
Implementation of Decision
making & Improvement
observations
ROI Realization
Software & Data Flow
How Your Data Gets From OEE to Opus One Platform
Understand how OpusOne captures, transmits, and processes your production data todeliver actionable insights in real-time.
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Machine Signals
Digital I/O captures production events, cycle times, and machine states in real-time.
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Wi-Fi Transmission
Data is securely transmitted over your factory Wi-Fi network using encrypted protocols.
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Cloud Processing
Our servers process and analyze data, calculating OEE metrics and generating insights.
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Dashboard Access
View real-time dashboards and reports from any device, anywhere, anytime.
Sample Reports
Data-Driven Insights at Your Fingertips
Generate comprehensive reports automatically. From daily OEE summaries to detailed
downtime analysis, get the data you need to drive continuous improvement.
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Sample Report
Machine: RACB14
Request a demo
Ready to simplify your factory operations?
Manufacturing teams rely on real-time visibility to stay in control.
Trusted by growing teams worldwide
faq
Got questions? We’ve got
answers
Real results that impact your bottom line
within months, not years
What industries can benefit from OpusOne?
OpusOne caters to a wide range of industries including automotive, aerospace, consumer goods, and pharmaceuticals, enhancing their manufacturing processes with digital solutions.
How does OpusOne improve productivity?
By integrating automation and real-time data analytics, OpusOne helps identify bottlenecks, optimize processes, and increase overall operational efficiency.
What is the timeline for implementation?
The implementation timeline varies based on the complexity of your existing systems, but our team ensures a smooth and efficient transition.
Is OpusOne scalable for future growth?
Absolutely! OpusOne is designed to scale with your business needs, adapting to new technologies and processes as you grow.
Is OpusOne scalable for future growth?
Absolutely! OpusOne is designed to scale with your business needs, adapting to new technologies and processes as you grow.
Still have questions?
