25%
Productivity Gain
-40%
Downtime Reduction
92%
OEE Achievement
3-9
Months ROI
Key benefits
Why Plastic & Injection Leaders
Choose Opus One
Join industry leaders like TATA, Hero, and Indo AutoTech who have transformed their
manufacturing operations with our proven OEE monitoring solution.
15-25% Productivity Increase
Real-time visibility helps automotive teams stay on target, remove bottlenecks, and maintain consistent output across all production lines.
10-30% Reduced Downtime
Immediate alerts and faster response to breakdowns minimize stalled lines and lost production hours in your assembly operations.
Enhanced Labor Utilization
RFID-based operator tracking ensures optimal workforce deployment. Operators, maintenance, and supervisors coordinate more efficiently.
Lower Quality & Scrap Losses
Early detection of deviations through QR code traceability reduces rework, scrap, and customer-impacting defects in auto components.
Complete Part Traceability
QR code-based tracking enables end-to-end traceability for every component—critical for automotive quality standards and audits.
Fast Payback Period
Efficiency gains and downtime reductions quickly offset implementation costs. Most automotive clients see ROI within 3-9 months.
How It Works
From Shop Floor to
Real-Time Insights
Opus One transforms your automotive manufacturing floor with a simple 6-step process that delivers immediate visibility and actionable intelligence.
Plug & Play Installation
Mount the Opus One device on any machine—CNC, press, injection moulding, or assembly line. No complex wiring required with Wi-Fi connectivity.
Real-Time Data Capture
Plan production schedules and monitor real-time progress against targets
Wireless Data Transmission
Describe yPlan production schedules and monitor real-time progress against targetsour module here…
Live Dashboard Monitoring
Plan production schedules and monitor real-time progress against targets
Instant Andon Alerts
Plan production schedules and monitor real-time progress against targets
Analytics & Improvement
Plan production schedules and monitor real-time progress against targets
Industry Application
How Opus One Works with Plastic & Injection Industry
In automotive manufacturing, a 1-minute stoppage can cost thousands. Opus One integrates seamlessly into high-speed environments to ensure Takt time adherence and quality compliance.
Universal Machine Connectivity
Whether its legacy stamping presses, modern CNCs, or robotic welding arms, Opus One connects via digital I/O to capture cycle times down to the millisecond.
Takt Time & OEE Tracking
Opus One OEE devices are installed on CNC machines and critical production equipment across Hero MotoCorp’s manufacturing lines using a non-intrusive retrofit approach.
Digital Andon System
Opus One OEE devices are installed on CNC machines and critical production equipment across Hero MotoCorp’s manufacturing lines using a non-intrusive retrofit approach.
