Wi-Fi OEE Monitoring System
Wi-Fi Andon System for Smart Manufacturing
Empower your shop floor with Opus One Andon System—a
real-time production alert and visibility solution that helps you
detect issues instantly, respond faster, and improve overall
equipment effectiveness (OEE).
Real-Time Visibility
Faster Response
Higher Productivity
Real-Time Visibility
Faster Response
Higher Productivity
100,000
Offline Storage capacity
600/minute
Capture Signals
Edge Computing
Faster on site processing
24×7
Live Production Monitoring
OPUS ONE MODULES
Engineered for High-
Performance Manufacturing
Turn your shop floor into a real-time, data-powered operation with
instant alerts, faster decisions, and zero blind spots.
Production Planning & Monitoring
Plan production schedules and monitor real-time progress against targets
KEY FEATURES
ANDON For Breakdown Monitoring
Manual & Automatic Triggering. Operators or systems can raise Andon calls instantly.
KEY FEATURES
RFID- based Operator Efficiency
Measure. Monitor. Maximize Workforce Performance. Automatically capture operator logins, machine usage, shift data, and efficiency metrics to improve productivity, accountability, and workforce optimization across the shop floor.
KEY FEATURES
Production Rejection Monitoring
End-to-End Traceability from First Operation to Final Product. QR-enabled traceability that records every operation and creates a digital birth certificate for each product.
KEY FEATURES
Rejection & Quality Monitoring
Detect, Track, and Reduce Quality Rejections in Real Time. Monitor quality rejections in real time and identify root causes
at the source.
KEY FEATURES
Energy Monitoring
Link Energy Usage Directly to Production Output. Compare machine energy consumption with production data to
optimize cost per unit.
KEY FEATURES
Universal Compatibility
Built for Every Machine,
Ready for Every Industry
Our Wi-Fi OEE Monitoring System seamlessly integrates with virtually anymanufacturing equipment. From legacy machines to modern industrial robots, OpusOne adapts to your factory floor.
- CNC Machines
- VMC / VFC Machines
- Press Machines
- Injection Moulding Machines
- Industrial Robots
- Looms & Textile Equipment
- Assembly Lines
- Packaging Machines
Reliable Hardware, Industrial-Grade Performance
Purpose-built for demanding factory environments with enterprise-grade components and seamless connectivity options.
Display
Industrial Features
- Industrial-grade durability
- IP54 rated enclosure
- Anti-glare display
- Wide operating temperature
- LED status indicators
QR Code
Industrial Features
- IP54 rated enclosure
Wi-Fi
Industrial Features
- Industrial-grade durability
- IP54 rated enclosure
- Anti-glare display
Easy Installation
Plug. Play. Scale.
Real results that impact your bottom line within months, not years
test
Unbox & Mount
Secure the OpusOne device near your machine using the included mounting bracket. No special tools required.
- Wall or panel mount options
- VESA compatible bracket
- Adjustable viewing angle
test
Connect to Wi-Fi
Power on the device and connect to your factory Wi-Fi network through the intuitive setup wizard.
- Simple on-screen setup
- WPA2/WPA3 security
- Automatic reconnection
test
Configure I/O
Connect sensor wires from your machine to the digital I/O terminals for automatic production counting.
- 3 digital inputs available
- 3 digital outputs available
- RS485 for PLC integration
test
Start Monitoring
Access your real-time dashboard from any device. Your factory data is now visible 24/7.
- Web-based portal access
- Mobile responsive design
- Instant data visibility
System Requirements
Power Supply
12-24V DC, 2A min
Wi-Fi Network
2.4GHz or 5GHz
Signal Source
24VDC sensor output
Mounting Space
200 x 150 x 50 mm
Need Help with Installation?
Our technical team provides remote or on-site installation support to ensure your system is up and running smoothly.
Value & ROI
Measurable Gains.
Rapid Payback.
Real results that impact your bottom line within months, not years
5-20%
Productivity Gains
Optimized workflows and better resource utilization
Better
On-Time Delivery
Meet customer commitments consistently
Production
Smarter Production Outcomes
Consistent performance with fewer delays.
Lower
Scrap & Rework
Early defect detection reduces waste
10-30%
Reduced Downtime
Faster response to issues means less production loss
Quick ROI
3–9 Month ROI
Lower downtime. Faster returns.
Installation & Setup – Data Collection Analysis – Decision Making
Implementation of Decision
making & Improvement
observations
ROI Realization
Software & Data Flow
How Your Data Gets From OEE to Opus One Platform
Understand how OpusOne captures, transmits, and processes your production data todeliver actionable insights in real-time.
icon
Machine Signals
Digital I/O captures production events, cycle times, and machine states in real-time.
icon
Wi-Fi Transmission
Data is securely transmitted over your factory Wi-Fi network using encrypted protocols.
icon
Processing
Our system processes and analyses data, calculating OEE metrics and generating insights.
icon
Dashboard Access
View real-time dashboards and reports from any device, anywhere, anytime.
Sample Reports
Data-Driven Insights at Your Fingertips
Generate comprehensive reports automatically. From daily OEE summaries to detailed
downtime analysis, get the data you need to drive continuous improvement.
icon
Sample Report
Machine: RACB14
Request a demo
Ready to simplify your factory operations?
Manufacturing teams rely on real-time visibility to stay in control.
Trusted by growing teams worldwide
faq
Got questions? We’ve got
answers
Real results that impact your bottom line
within months, not years
What industries can benefit from OpusOne?
OpusOne caters to a wide range of industries including automotive, aerospace, consumer goods, and pharmaceuticals, enhancing their manufacturing processes with digital solutions.
How does OpusOne improve productivity?
By integrating automation and real-time data analytics, OpusOne helps identify bottlenecks, optimize processes, and increase overall operational efficiency.
What is the timeline for implementation?
The implementation timeline varies based on the complexity of your existing systems, but our team ensures a smooth and efficient transition.
Is OpusOne scalable for future growth?
Absolutely! OpusOne is designed to scale with your business needs, adapting to new technologies and processes as you grow.
Is OpusOne scalable for future growth?
Absolutely! OpusOne is designed to scale with your business needs, adapting to new technologies and processes as you grow.
Still have questions?
