Machine Status Tracking System
Real-Time Production Monitoring IoT Hardware
Production Hardware by Opus One is a compact industrial production monitoring device designed to capture real-time production output and machine on/off status directly from the manufacturing shopfloor. Built for seamless integration with the Opus One Manufacturing Execution System (MES), this IoT-enabled production monitoring hardware eliminates manual production entries and provides accurate, real-time visibility into machine utilization, production counts, and operational performance.
By capturing machine signals directly from equipment, the system enables manufacturers to achieve accurate production tracking, reliable OEE calculations, and real-time shopfloor visibility.
Accurate Production Data
Live Machine Visibility
Zero Manual Dependency
Real-Time Visibility
Faster Response
Higher Productivity
100,000
Offline Storage capacity
600/minute
Capture Signals
Edge Computing
Faster on-site processing
24×7
Live Production Monitoring
Pain points in the industry
Why Production Monitoring Hardware
Matters for Plant Heads
Manual production tracking and lack of real-time machine visibility often lead to decision-making dilemmas.
Key Features
Core Capabilities of Production Monitoring Hardware
The Opus One Production Monitoring Hardware ensures accurate machine-level production data, helping plant heads gain complete visibility into production performance and machine utilization.
Real-Time Production Count Capture
The hardware captures production output signals directly from machines, ensuring accurate part counting.
- Pulse-based production signal capture
- Direct machine sensor integration
- Automatic part count tracking
- Elimination of manual production logbooks
- Support for single-piece and batch production environments
Accurate production counts help ensure precise OEE calculation and real-time performance monitoring.
Machine On/Off Status Monitoring
The system continuously monitors machine operational status to track real machine utilization.
- Detection of machine running state
- Automatic capture of machine idle time
- Identification of micro-stoppages
- Logging of machine availability
This provides clear visibility into actual machine utilization and operational efficiency.
Plug-and-Play Industrial Integration
The production monitoring device is designed for quick installation across various machine types.
- Compact industrial hardware design
- Easy installation on new and legacy machines
- Minimal wiring requirements
- Support for standard digital input signals
- Seamless integration with Opus One MES
This ensures fast deployment without major machine modifications.
Universal Compatibility
Built for Every Machine,
Ready for Every Industry
Our Wi-Fi OEE Monitoring System seamlessly integrates with virtually anymanufacturing equipment. From legacy machines to modern industrial robots, OpusOne adapts to your factory floor.
- CNC Machines
- VMC / VFC Machines
- Press Machines
- Injection Moulding Machines
- Industrial Robots
- Looms & Textile Equipment
- Assembly Lines
- Packaging Machines
Reliable Hardware, Industrial-Grade Performance
Purpose-built for demanding factory environments with enterprise-grade components and seamless connectivity options.
Display
Industrial Features
- Industrial-grade durability
- IP54 rated enclosure
- Anti-glare display
- Wide operating temperature
- LED status indicators
QR Code
Industrial Features
- IP54 rated enclosure
Wi-Fi
Industrial Features
- Industrial-grade durability
- IP54 rated enclosure
- Anti-glare display
Easy Installation
Plug. Play. Scale.
Real results that impact your bottom line within months, not years
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Unbox & Mount
Secure the OpusOne device near your machine using the included mounting bracket. No special tools required.
- Wall or panel mount options
- VESA compatible bracket
- Adjustable viewing angle
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Connect to Wi-Fi
Power on the device and connect to your factory Wi-Fi network through the intuitive setup wizard.
- Simple on-screen setup
- WPA2/WPA3 security
- Automatic reconnection
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Configure I/O
Connect sensor wires from your machine to the digital I/O terminals for automatic production counting.
- 3 digital inputs available
- 3 digital outputs available
- RS485 for PLC integration
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Start Monitoring
Access your real-time dashboard from any device. Your factory data is now visible 24/7.
- Web-based portal access
- Mobile responsive design
- Instant data visibility
System Requirements
Power Supply
12-24V DC, 2A min
Wi-Fi Network
2.4GHz or 5GHz
Signal Source
24VDC sensor output
Mounting Space
200 x 150 x 50 mm
Need Help with Installation?
Our technical team provides remote or on-site installation support to ensure your system is up and running smoothly.
Value & ROI
Measurable Gains.
Rapid Payback.
Real results that impact your bottom line within months, not years
5-20%
Productivity Gains
Optimized workflows and better resource utilization
Better
On-Time Delivery
Meet customer commitments consistently
Production
Smarter Production Outcomes
Consistent performance with fewer delays.
Lower
Scrap & Rework
Early defect detection reduces waste
10-30%
Reduced Downtime
Faster response to issues means less production loss
Quick ROI
3–9 Month ROI
Lower downtime. Faster returns.
Installation & Setup – Data Collection Analysis – Decision Making
Implementation of Decision
making & Improvement
observations
ROI Realization
Software & Data Flow
How Your Data Gets From OEE to Opus One Platform
Understand how OpusOne captures, transmits, and processes your production data todeliver actionable insights in real-time.
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Machine Signals
Digital I/O captures production events, cycle times, and machine states in real-time.
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Wi-Fi Transmission
Data is securely transmitted over your factory Wi-Fi network using encrypted protocols.
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Cloud Processing
Our servers process and analyze data, calculating OEE metrics and generating insights.
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Dashboard Access
View real-time dashboards and reports from any device, anywhere, anytime.
Sample Reports
Data-Driven Insights at Your Fingertips
Generate comprehensive reports automatically. From daily OEE summaries to detailed
downtime analysis, get the data you need to drive continuous improvement.
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Sample Report
Machine: RACB14
Request a demo
Ready to simplify your factory operations?
Manufacturing teams rely on real-time visibility to stay in control.
Trusted by growing teams worldwide
faq
Got questions? We’ve got
answers
Real results that impact your bottom line
within months, not years
What industries can benefit from OpusOne?
OpusOne caters to a wide range of industries including automotive, aerospace, consumer goods, and pharmaceuticals, enhancing their manufacturing processes with digital solutions.
How does OpusOne improve productivity?
By integrating automation and real-time data analytics, OpusOne helps identify bottlenecks, optimize processes, and increase overall operational efficiency.
What is the timeline for implementation?
The implementation timeline varies based on the complexity of your existing systems, but our team ensures a smooth and efficient transition.
Is OpusOne scalable for future growth?
Absolutely! OpusOne is designed to scale with your business needs, adapting to new technologies and processes as you grow.
Is OpusOne scalable for future growth?
Absolutely! OpusOne is designed to scale with your business needs, adapting to new technologies and processes as you grow.
Still have questions?
