25%
Productivity Gain
-40%
Downtime Reduction
92%
OEE Achievement
3-9
Months ROI
Key benefits
Why Automotive Leaders
Choose Opus One
Join industry leaders like TATA, Hero, and Indo AutoTech who have transformed their
manufacturing operations with our proven OEE monitoring solution.
15-25% Productivity Increase
Real-time visibility helps automotive teams stay on target, remove bottlenecks, and maintain consistent output across all production lines.
10-30% Reduced Downtime
Immediate alerts and faster response to breakdowns minimize stalled lines and lost production hours in your assembly operations.
Enhanced Labor Utilization
RFID-based operator tracking ensures optimal workforce deployment. Operators, maintenance, and supervisors coordinate more efficiently.
Lower Quality & Scrap Losses
Early detection of deviations through QR code traceability reduces rework, scrap, and customer-impacting defects in auto components.
Complete Part Traceability
QR code-based tracking enables end-to-end traceability for every component—critical for automotive quality standards and audits.
Fast Payback Period
Efficiency gains and downtime reductions quickly offset implementation costs. Most automotive clients see ROI within 3-9 months.
How It Works
From Shop Floor to
Real-Time Insights
Opus One transforms your automotive manufacturing floor with a simple 6-step process that delivers immediate visibility and actionable intelligence.
Plug & Play Installation
Mount the Opus One device on any machine—CNC, press, injection moulding, or assembly line. No complex wiring required with Wi-Fi connectivity.
Real-Time Data Capture
Plan production schedules and monitor real-time progress against targets
Wireless Data Transmission
Describe yPlan production schedules and monitor real-time progress against targetsour module here…
Live Dashboard Monitoring
Plan production schedules and monitor real-time progress against targets
Instant Andon Alerts
Plan production schedules and monitor real-time progress against targets
Analytics & Improvement
Plan production schedules and monitor real-time progress against targets
Industry Application
How Opus One Works with Automotive Industry
In automotive manufacturing, a 1-minute stoppage can cost thousands. Opus One integrates seamlessly into high-speed environments to ensure Takt time adherence and quality compliance.
Universal Machine Connectivity
Whether its legacy stamping presses, modern CNCs, or robotic welding arms, Opus One connects via digital I/O to capture cycle times down to the millisecond.
Takt Time & OEE Tracking
Opus One OEE devices are installed on CNC machines and critical production equipment across Hero MotoCorp’s manufacturing lines using a non-intrusive retrofit approach.
Digital Andon System
Opus One OEE devices are installed on CNC machines and critical production equipment across Hero MotoCorp’s manufacturing lines using a non-intrusive retrofit approach.
